Barrel Control
Select barrel control for multiple–zone applications in which there is
thermal conduction between the zones. Injection molding and
extrusion are good example applications because they use multiple
heater bands (zones) mounted on one thermal conductor (the metal
barrel). The barrel conducts heat between different zones. If you
select barrel control, also select between inner and outer zones (word
1, bit 13 for channel 1). A barrel loop is autotuned as the temperature
rises from a cold start to a temperature setpoint during startup.
Non–barrel control
Select non–barrel control for applications with independent loops and
no thermal conduction between zones. If you select non–barrel
control, the inner/outer zone selection doesn’t apply.
Switching the barrel control
For some applications, even though the loops are independent with
no thermal conduction between zones, barrel control might provide
better performance than non–barrel control. If a loop has any of these
characteristics, you might want to use barrel control if the:
• time constant is greater than 10 - 30 seconds
• loop has a problem of overshooting the setpoint
• loop output is saturating (CV is at 100%) for a significant duration
Output response
When the slot for this module is disabled, configuration words in the
SLC processor’s output image table are held in their last state and not
transferred to the module. When the slot is re–enabled, output image
table words are transferred to the module during the subsequent scan.
Installing and Wiring
This document gives you information about:
• avoiding electrostatic damage
• compliance with European Union directive
• determining the module’s chassis power requirement
• planning for sufficient enclosure depth
• choosing a module slot in a local I/O chassis
• installing the module
• wiring the module
TC Break Control
Word 4 or O:e.8 for Channel1
If a loop input circuit becomes open (open wire) the loop can not
measure temperature. In automatic mode, the lack of temperature
feedback makes it impossible to control the temperature. To guard
against this condition, the BTM module provides TC break detection.
When a break is detected, the module responds in one of these ways:
• disables the loop
• forces CV to this (TC Break Control) value (word 4 for loop 1)
• forces the CV to the manual %–output value (O:e.8 for loop 1)
Once the thermocouple break has been repaired you must disable the
loop and then re-enable it (through the input image table O:e.0/0 loop 1).
Module Addressing
When you enter the module ID in processor configuration (off-line),
the processor automatically reserves the required number of I/O
image table words. In the figure below, that section of the I/O image
table is designated by “slot e”. Its location in the I/O image table is
determined by the module’s slot location “e” in the I/O chassis. Slot
location “e” is a required addressing unit when referring to the
module in ladder logic. For the sample program’s data table layout
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