EXNEnergyEfficient Transformer Family
Square D transformers manufactured by Schneider Electric™ are optimized for
performance, including the following components:
• Coil—Designed to reduce the losses with customized wire configurations used
exclusively by Schneider Electric. Computer-controlled winding equipment
minimizes variability during the winding process. Aluminum conductors are
standard with copper conductors available as a factory option.
• Insulation System—The system consists of a conductor wrap or coating, layer
insulation, air gap spacing, and varnish material. The system is UL listed for a
specific maximum temperature for average temperature rise, hot spot, and
ambient temperature. Schneider Electric’s EXN family of transformers have a
428°F (220°C) insulation system, with an average temperature rise maximum of
302°F (150°C).

• Core—EXNTransformers are designed with high-grade grain oriented, non
aging silicon steel laminations with high magnetic permeability, low hysteresis,
and low eddy current losses. The computer-aided process allows the design to
keep the magnetic flux densities well below the saturation point. The laminations
are carefully and evenly stacked via distributive gap laminations, then clamped
together to ensure an efficient magnetic circuit while providing a quiet quality
offering of low voltage transformers.
• Terminals—Sized to allow the lugs to align with all corresponding Schneider
Electric equipment (such as circuit breakers, switches, panelboards,
switchboards, etc.). The terminal positioning separates the Primary and
Secondary terminals and meets the National Electrical Code® (NEC®) minimum
wire bending requirements. Lugs are not shipped with the transformer. This
allows the installer the flexibility to order what is needed to meet any distribution
system requirements. NOTE: Both mechanical and compression lug kits are
available from Schneider Electric.
The Square D™Distribution Transformer is designed to supply power throughout the
building. The transformer permits the use of multiple voltages in the design of the
system.
Someadvantages to designing a system with low voltage transformers:
• Distributes a voltage higher than required by the load to limit wire losses and
voltage drop
• Addition of source impedance to the system, reducing common overcurrent at
normal voltages
• Mitigates harmonics through an internal magnetic circuit
• Allows system grounding closer to the load, reducing capacitive noise
• Canbedesignedfor any output voltage that is required.
Afew disadvantages to designing a system with low voltage distribution transformers:
• Reducesoverall efficiency of the system due to internal losses within the
transformer
• Addedheattothe building if installed indoors and in the HVAC system.
The impact on the efficiency of the system and the concerns for improvements in the
market for energy consumption have led to low voltage distribution transformers being
regulated through the Energy Policy and Conservation Act (United States) and
Natural Resources (Canada).
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