GE IC800SSI216RD2-CE S2K Series Standalone Motion Controller

SI105, SSI104, SSI107 and SSI407 Models

The Auxiliary I/O connector on these models is a standard 25-pin female D-shell connector

and is wired according to the pin-out shown in Table 3-11 and in section 3.6.10, Connection

Diagrams, for the 4.3 and 7.2 amp servo controller models and 5 amp stepper controller model.

GE Fanuc offers prefabricated connection options for the Auxiliary I/O signals:

• A breakout terminal board assembly (44A726268-001) and associated “plug-and-go”

interface cables (IC800SKCIxxx) make all of the signals available on screw terminals

from a compact terminal block that can be panel or DIN-rail mounted.

• Flying lead cables (IC800SKCFLYxxx) have a connector on one end and marked,

stripped wires on the other end. The stripped ends can be wired to a user-supplied

terminal strip or to the machine controller’s terminal strip. 

Each wire on the stripped end is marked with the pin number it connects to on the connector end.

Auxiliary I/O Wiring and Functional Descriptions

The Auxiliary I/O connector includes a number of diverse signals used to interface the S2K

controller to your motion controller and machine. The functions available include:

• Analog Command Input (AI1)

• Torque Limit Analog Input (AI2)

• Analog Output (AO)

• +5 Vdc Output (for auxiliary encoder) (on the Pulse Input on SSI216. SSI228. & SSI420 models)

• +12 Vdc Output (for Enable input)

• Enable Input

• OK Output

• Encoder Output

• Auxiliary Encoder Input (on the Pulse Input on SSI216. SSI228. & SSI420 models)

The SSI216. SSI228. & SSI420 models have a different configuration for the Discrete I/O

and Auxiliary I/O connections as shown on the connection diagrams in Section 3.6.10.

The Enable input and OK output may be wired for either sinking or sourcing operation. The

operational voltage range is 12 to 24 volts DC. The OK output can sink or source 100 mA

maximum. The wiring to the Auxiliary I/O connector should be of appropriate size and

insulation quality for the application. To meet the requirements of EN61000-4-5 and CE

mark, Auxiliary I/O cables shall be shielded and shall not exceed 30 meters in length.

Installing the Motor

The S-Series and MTR-Series servo motors are designed for either vertical or horizontal

mounting and have a protection rating of IP65 (not including the connectors and shaft). The

motors should be mounted in a location where the environmental conditions are within the

specifications stated in Chapter 2. Use the following guidelines when mounting the motors:

•Observe the shaft radial and thrust load limits. Loads exceeding these limits will cause

premature failure of the motor. Excessive belt tension could cause bearing or shaft failure.

•Be sure to ground the motor using the ground wire in the motor power cable.

•Ensure that the motor cables are free from excessive stress, stretching, pinching or bending.

•To avoid damage, do not carry a motor by holding the cables or shaft.

•Do not apply excessive axial force or impact loads when installing the motor coupling or

shaft pulley, or the encoder may be damaged. See axial load limit ratings in Chapter 2.

•Install the motor in a location free from corrosive contaminants, dust, excessive water

spray, or combustible gas.

•The shaft of the S-series servo motor is treated with grease (Shell Oil Alvania No. 2) for

corrosion protection during storage. Consider the effect of the grease on any plastic parts

that are mated with the shaft.

•The optional servo motor brake should be used for holding stationary loads only. Do not

use this brake to stop a moving load, or reduced life or damage to the brake may occur.

We have the same series of models in stock. 

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