KePlast i-series The scalable automation solution for injection molding machines

It’s All About People.

And Technology.

In line with the credo, „Automation by innovation“,

the international network of highly experienced employees

develops cutting-edge solutions accustomed and optimized to

the needs of the plastics and die casting industries.

Why KePlast i-series from KEBA?

Due to constant improvements and innovations, KePlast is a

state-of-the-art control system solution perfectly designed for

injection molding machines. So whether you need a cost-friendly

turnkey, lightly customized, or utterly new solution, we are here

to realize the vision.

Benefits at a glance

For the machine producer

// Scalable range of powerful, compact, and modular controls & I/Os

// Wide range of intuitive HMI panels

// Future-proof & state-of-the-art Linux platform

// Unique KePlast Application Framework for quick commissioning

// Connection of machine fleet with OPC UA

// One software for all injection molding machine types

// Innovative closed-loop concepts

For the end user

// High-quality, reliable hardware

// HMI developed closely with the end-user for the best usability

// Easy connectivity with OPC UA & EUROMAP

// ServiceNet Remote support solution

// EasyNet MES monitoring solution

Flexible, modular & scalable

hardware & software

Experience seamless symbiosis of software & hardware

In the technology world, a wholly original system consisting of software and hardware

developed hand in hand for the highest compatibility always performs better than

a system combining parts of various origins. KePlast portfolio provides numerous

in-house developed, produced, and constantly enhanced software & hardware

combination choices for any injection machine requirement.

Human-machine interface (HMI) - Visualization

Modern, user-friendly, and powerful stationary and mobile operating panels for the best usability

// AP 500 (Active Panel) 21” PCT multitouch screen for innovative and cutting-edge gesture operation

based on Linux, including a top-performance multi-core CPU

// OP 500 (Passive Panel) series with 15” and 18” high-end

PCT multitouch screens via DVI interface,

optionally with established machine keyboards and switches

// OP 300 (Passive Panel) series with 7”, 8”, 10”, 12”, and 15” brilliant

TFT displays via DVI interface enable operation via microswitch

keyboard or single-touch screen

// KeTop Mobile series with 7” and 10” handheld

devices for peripheral applications and robotic

Controls

Powerful and scalable control platform

// Intel x86 based CPU architecture – single to quad-core

// Different performance classes for any application

// CP 0xx line – compact control with integrated I/O board

// CP 5xx line – modular configuration in combination with decentral I/Os

// Linux-based & future-proof software architecture

// Cycle time up to 500μsec

Drives & motors

Exceptional drives and motors - designed for maximal performance while

keeping energy costs at a minimum.

// Optimized package for all-electric and hybrid machines

//  Wide power range of up to 630A peak current

//  Single-, double-, and triple-axis modules

// EtherCAT high-speed communication

// Condition monitoring feature to realize

predictive maintenance solutions and increase the productivity

I/O modules & technology extensions

A wide range of high-end I/O modules – connectable

directly to the control or via bus coupling

// Digital or analog inputs and outputs

// Temperature inputs with galvanic isolation

// Special modules and bus interfaces

// High-speed EtherCAT fieldbus enables top control quality

// Ultra-compact I/O pin size of 3.81m