Emerson DeltaV™ Controller Redundancy Benefits

Benefits

Uninterrupted control operation. By installing redundant

M-Series, S-Series and PK controllers, you can establish a

“safety net” to protect your process from unexpected controller

failures. The standby controller stands ready to maintain control

and process uptime in the face of hardware failures.

Online Upgrades. Installing redundant DeltaV controllers

enables you to perform online upgrades to your DeltaV system.

New firmware can be installed in the standby controller while

online without affecting operation. Once upgraded, the

standby is automatically configured and becomes available,

allowing a switchover to the new firmware without disrupting

the process. Once the switchover is complete, the original

active controller can then be upgraded. In addition, an MQ

controller can be upgraded online to an MX controller, and an

SQ controller can be upgraded online to an SX controller. This

ensures your system is always ready to expand as your control

strategy grows.

Automatic commissioning. The system automatically detects,

commissions, and downloads a standby controller so you can

safely replace a unit in the field. Redundancy can be added

online by simply installing a new 2-wide backplane with a

system power supply and MQ, MX, SQ, or SX controller on it.

The SZ controller carrier, or the Dual Universal Safety Carrier,

provides 2 slots for SZ controllers, so there is nothing to add

other than the additional SZ controller. The PK controller carrier

also provides 2 slots, so simply add an additional PK controller

to the existing carrier. The engineering database is updated

automatically, simply assign and download the controller

redundancy license to activate the standby controller, all with

no impact to your running process.

There are no dip-switches, jumpers or addresses to assign. The

standby controller is automatically assigned the appropriate

standby address and begins working, protecting your process.

Bumpless transition. DeltaV controllers are designed for a

bumpless transfer of control from the active controller to the

standby controller. During this time, output channels hold

their output states until the switchover is complete and control

modules begin executing. The control module uses signal status

to ensure all I/O channels are good before taking control action

on them, and all output signals are synchronized through I/O

readback features to ensure control calculations are based on

current output states.

This ensures a bumpless transfer of control during the

switchover when using CHARM or DeltaV Classic I/O cards, with

or without Foundation™ fieldbus devices.