ABB Harnessflex Interconnect™ System

Harnessflex Interconnect™ System

A Multi-Sleeve Adaptor for the fastening of Harnessflex fittings and connector interfaces to braiding, sleeving, heat-shrink, self-close wrap and other common forms of cable protection.

Harnesflex Interconnect™ System (Multi-Sleeve Adaptor), allows free rotation of braid and sleeving relative to backshell or fitting, reducing strain, intrusion and impact damage - all of which can lead to electrical faults and vehicle failure.

The Multi-Sleeve Adaptor (MSA/MSAR) is compatible with Harnessflex hinged fittings and connector interfaces.

Features & benefits:

Easily secured with Ty-Rap® cable ties or Harnessflex Multi-Function clips

Hold cable bundles inside conduit

Smooth cable entry and bore

Easy assembly

External hinged connector interfaces - tough and durable protection for OEM connectors against high pressure wash-down, excessive cable strain and abrasion

Connect seamlessly with Multi-Sleeve Adaptor

Internal conduit backstop provide insertion guide ensuring system integrity and high pull off strength

Hold cable bundles inside slit conduit and reduce risk of cables protruding out

Reduce vibration risk by minimising impact of cable on conduit inner wall

ABB creates universally compatible multi-sleeve adaptor to help protect wiring in heavy-duty vehicles

OEM-agnostic Harnessflex® Interconnect system from ABB Installation Products works with common types of cable protection

Improves heavy-duty vehicle cable protection with unilaterally effective cable-to-connector stability

Addresses critical connection challenges across global heavy-duty EV market and transport sector

Imagine a heavy-duty vehicle or electric vehicle (EV) grinding to a halt – not due to a battery issue, but because of a faulty electrical connection. Heavy-duty vehicles endure constant vibration, impact and strain, which can compromise vehicle safety and lead to costly downtime. ABB Installation Products addresses these challenges with the first-of-its-kind Harnessflex® Interconnect system. This is a multi-sleeve adaptor designed for universal compatibility across common types of cable protection and Harnessflex® fittings and connector interfaces, simplifying and strengthening cable-to-connector stability essential to the reliable operation of heavy-duty vehicles.

The rise of heavy-duty EVs and shifting regulatory requirements necessitates robust electrical systems capable of handling higher voltages and operating temperatures, as well as protecting vital connections from demanding conditions and harsh operating environments. To secure electrical connections in heavy-duty vehicles, harnessmakers use a variety of cable protection solutions such as braids, sleeves, wraps, jackets, heat shields and conduits. Previously, these forms of cable protection have often been used with critical wiring into connectors left exposed due to no backshell compatibility.

Harnessmakers can now seamlessly integrate the OEM-agnostic Harnessflex Interconnect system with their choice of cable protection methods, helping ensure critical connections are shielded from elements such as dirt, oil, high-pressure washdowns, corrosive chemicals and more. As a reusable system, the Harnessflex multi-sleeve adaptor is a more sustainable solution than plastic tape, shrink wrap and other items commonly used to secure cables at critical electrical junctions.

“Vehicle makers face capacity constraints as they work to meet tighter industry standards. ABB is creating solutions to help streamline installation, optimize cable protection and significantly improve the overall reliability of heavy-duty vehicles,” said Andrea Castella, EVP and General Manager, ABB Installation Products for Europe, Asia Pacific, Middle East and Africa. “ABB’s Harnessflex Interconnect system expands our electrification solutions across a broad range of high-use transportation and heavy-duty applications.”