Hikvon Robotics launches a new high-speed line array 2.5D vision inspection system

In today's era of pursuing quality, whether it is high-end new energy batteries or smart phones in our hands, every high-quality product cannot be separated from precise quality inspection. However, in the face of those highly reflective or bright objects on the outside of the small shortcomings, quality inspection has encountered a challenge. As a result, a new 2.5D visualization skills quietly rise.

Old pain new solution: 2.5D vision of the two major advantages

1. Beyond 2D, insight into micron-level shortcomings

In the past, scratches, bumps and dirt on high-gloss materials often become the “blind spot” of the 2D vision system. But 2.5D vision can skillfully remove the interference of the scenery and the influence of reflections on the exterior, it not only captures the plane information, but also reflects the depth of the appearance of the change, which means that even micron-level defects are nowhere to hide. This high-contrast display of shortcomings, so that scratches, bumps, dirt and other details at a glance, for the product quality control provides an unprecedented degree of accuracy.

2. Standardized and multi-functional at the same time

Traditional inspection plans often need to be customized for different shortcomings of special equipment, not only high cost, and low degree of standardization. The 2.5D vision skills are very different, it only needs a single light source can be detected together with a variety of types of shortcomings, and is not subject to viewpoint limitations, which greatly improves the versatility of the plan and efficiency. What's more, a single shot can output multiple types of result maps, from subtle bumps to messy scratches to tiny dirt, showing strong composite detection function.

With these obvious advantages, 2.5D vision skills are becoming the new favorite of new energy, 3C electronics, automotive production, optical components, metal processing, panel film and other professions.

Hikvision Robotics High-speed Line Array 2.5D Vision Inspection System

As the head of the machine vision field products and plans, Haikang Robotics this year launched a new high-speed line array 2.5D vision inspection system, set of high-speed line array camera, program-controlled stripe light source, light source controller, acquisition card, debugging accessories, client software in one, supplying hardware and software products one-stop service, easy to use; system configuration is flexible, can be paired with different resolutions of line array camera, different standards of The system configuration is flexible and can be matched with line array cameras of different resolutions and program-controlled light sources of different standards to satisfy the diversified scene requirements of different detection formats and precision.

Some users feedback, Haikang Robotics 2.5D vision inspection system is equivalent to a super glasses for easy use, with it, highly reflective or bright object shortcomings detection becomes super simple.

In this regard, Haikang robotics skills said that the 2.5D system built in a variety of forms of stripe drawings, can be based on different operating scenarios automatically echo the matching light source drawings, reflecting the object's appearance of the dark and light dispersion; the system supports one-key detection, rapid output of seven algorithms results map, comprehensively show a variety of shortcomings. Users can quickly set up the parameters of 2.5D system in Hikvon robot 2.5D client software, integrating a variety of debugging things to improve operational efficiency.

Together, the high-speed line array 2.5D vision inspection system supports the articulation of VM algorithm platform for shortcomings recognition, realizing high-precision imaging and shortcomings recognition of the whole process through.

It is reported that Haikang robot high-speed line array 2.5D vision inspection system has been used in many projects. For example, the lithium battery core shell aluminum plate appearance of scratches, dots or block bumps and other shortcomings detection, blue film battery appearance of scratches, bubbles, water droplets and other shortcomings detection, optical components pits, pitting, dirty detection, 3C profession cell phone bezel sticker shortcomings detection, and so on.