Passive Hubs for Zone 1 Fieldbus Networks
Megablocks are DIN-rail mounted passive hubs for Foundation™
fieldbus networks. They connect several field devices to the network
trunk cable and provide short circuit protection to the segment.
Megablocks minimize hand wiring and allow individual devices to be
added to and removed from the segment without disrupting network
communication.

A green power LED on each unit indicates whether at least 9V dc
is present. F2xx-XE Megablocks are available in four, eight, ten and
twelve drop versions. Multiple Megablocks are easily wired to one
another to allow larger segments to be constructed.
Megablocks are available with an integral terminator making
them ideal for a star or “chickenfoot” topology where several devices
are connected at a single field junction box. Separate Megablock
Terminators are also available, whch may be wired easily to any
Megablock. Megablocks having a built-in terminator are clearly
marked (‘T’) for easy identification by field personnel.
Connections to the Megablock are made using pluggable, screw
terminal type connectors. This allows wire terminations to be
made to the individual connectors which are then plugged into the
Megablock. Devices can then be connected and disconnected easily
during commissioning. After commissioning, retaining screws are
tightened to secure each connector to the Megablock.
Trunk connections for the fieldbus home-run/ trunk cable are easily
identified by their black connectors. Separate numbered connections
are provided for each spur drop.
SpurGuard™ is a device-port, short circuit protection technique
that minimizes susceptibility to single points of failure. The
Megablocks come with built-in SpurGuard™ protectors that prevent
a short circuit in any of the individual transmitters or spur cable runs
from bringing the entire fieldbus segment down. A red LED near
each spur connection indicates that a spur is shorted and is in “over
current” mode.
For applications using flameproof certified devices, the F2xx-XE
Megablocks are designed to meet the requirements for increased
safety for installation in an Ex e junction box in Zone 1. See the F300
Series Megablock datasheet for applications in safe areas, Zone 2
and Division 2 hazardous areas.
To select the Megablock for your application see the Ordering
Information section of this document.
INSTALLATION
Megablocks can be mounted vertically or horizontally using 35
mm DIN rail within a suitable enclosure, such as a field junction
box. Megablocks are removed from the DIN rail using a flat blade
screwdriver to release the mounting platform. Use of DIN rail end
stops is recommended to prevent sliding in vertical installations. The
four, eight, ten and twelve port Megablocks have labeling areas so
that segments can be easily identified according to plant standards.
MTL have a wide range of standard junction box designs for use with
Megablocks. See the data sheet for the range of Process JBs.
Shown above is an example of a common Fieldbus segment topology.
Twelve field devices are connected to a twelve-drop Megablock,
which is mounted in a field junction box. The trunk connector on
the Megablock is wired to the segment trunk cable that leads to the
control room or marshalling panel where the power supply and second
terminator are located. The example shows the
increased safety (Ex em) version connected to a general purpose
fieldbus power supply.
GROUNDING
To prevent ground loops, a fieldbus segment should only be grounded
at one point. This is usually done by grounding the cable shield at the
control room end of the segment. If a permanent segment ground
connection in the field is desired, this can be achieved by wiring
the shield terminal on one of the Megablock trunk connectors to a
suitable earth ground instead of wiring it to the shield terminal on the
Megablock Terminator.
Fieldbus Connection System (FCS) wiring blocks are protected by U.S.
Patents 6.366.437. 6.369.997 and 6.519.125.
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