Why Use This System?
Because you can interact quickly and easily with the module’s control of
axis motion via the Hydraulic Configurator, this control system has
these benefits:
• faster setup and tuning of axes – the Hydraulic Configurator lets you
quickly set up and tune each axis independent of your ladder program.
• reduced cycle time – you can increase axis speed for faster operation
• smoother operation for longer machine life – you can profile accelerations
and decelerations of the hydraulic actuator to limit pressure spikes
• faster change-over to new parts – you can store setups (configuration
parameters) for quick an accurate change-over between parts
How Does It Work?
Monitoring Axis Position
The module has four LDT inputs. You configure each axis for an LDT
with a Pulse Width Modulated output (DPM) or a Start/Stop output
(RPM) by changing axis configuration parameters.
Controlling Axis Output
The module is a targeting controller: every two milliseconds its microprocessor
updates TARGET POSITION and target SPEED values. For
point-to-point moves, TARGET POSITIONS are generated so that
resulting speed, accelerations, and decelerations follow either a
trapezoidal or s-curve profile.
The MODE, ACCELERATION, DECELERATION, SPEED, and
COMMAND VALUE (requested position) are used to generate the
profile. You send these command words to the module through the
processor’s output image table. You may change them “on-the-fly“
while the axis is moving.
The module compares ACTUAL POSITION with TARGET POSITION to
determine position error. Every update, it uses the position error to adjust
drive output. PID gains are adjustable and can be applied selectively.
The module also provides two different feedforward algorithms;
EXTEND/RETRACT FEEDFORWARD, and EXTEND/RETRACT
ACCELERATION FEEDFORWARD. These feedforward terms provide
additional drive output to help the axis follow the target, freeing the
PID loop to correct for system nonlinearity and changes in load.
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